Fabric Based Phenolic Laminates

Fabric Based Phenolic Laminates - Premium Industrial Insulation Solutions

When you require solid electrical separator materials for requesting mechanical applications, Fabric Based Phenolic Laminates from J&Q New Composite Materials Company Fabric Bunch convey remarkable execution. Our JingHong brand covers combine cotton texture fortification with phenolic gum to make strong materials that withstand extraordinary conditions. These flexible composite materials offer prevalent mechanical quality, fabulous electrical properties, and exceptional chemical resistance for your most challenging projects.

Product Descriptions from the Supplier

JingHong Brand Specifications:

Attribute	Details
Grades Available	3025, 3026
Color Options	Brown, Black
Thickness Range	2mm - 100mm
Core Materials	Premium Cotton Fabric + High-Grade Phenolic Resin
Standard Dimensions	1020mm × 2020mm, 1220mm × 2440mm
Annual Production	30,000 tons capacity
Minimum Order	500KG

Product Availability

Our phenolic cotton cloth sheets are promptly accessible for quick shipping. We keep up considerable stock levels to meet your critical venture prerequisites. You can select from numerous transportation choices counting sea cargo, arrive transport, and discuss shipping based on your conveyance timeline needs.

Ordering Details:

• Payment Terms: T/T (Transmitted Transfer)
• Packaging: Proficient bed assurance for secure delivery
• Custom sizes accessible upon request
• Flexible conveyance scheduling

Key Features

Superior Electrical Performance

• Dielectric quality ≥15kV/mm guarantees dependable electrical insulation
• Stable operation in transformer oil environments
• Excellent bend resistance properties

Outstanding Mechanical Properties

• High malleable and flexural quality from cotton texture reinforcement
• Superior affect resistance for requesting applications
• Excellent dimensional solidness over temperature ranges

Chemical & Environmental Resistance

• Outstanding oil resistance for petroleum-based applications
• Heat diversion temperature ≥145℃ for high-temperature performance
• Moisture resistance in muggy working conditions

Standards

Our fabricating forms comply with worldwide quality benchmarks guaranteeing reliable item execution. Each bunch experiences thorough testing for electrical, mechanical, and warm properties. Quality control measures incorporate dielectric quality testing, warm avoidance investigation, and dimensional precision verification.

Table 1:Performance index of phenolic cotton cloth laminate

Serial No.	Project name	Unit	Test method	Targets
3025			3026
1	Density	g/cm	GB/T5130	1.30~1.40	-
2	Absorbent	mg	GB/T5130	Refer to table 2	Refer to table 3
3	Vertical Layer Bending Strength Longitudinal	Mpa	GB/T5130 (Q/JBQP51-2001)	≥100	≥140
4	Tensile Strengths	Mpa	GB/T5130中	≥(80)	≥98
5	bonding strength	N	JB886-75	≥(5390)
6	Compression strength Vertical Layer Parallel Layer	MPa	GB/T5130	- -	≥245 ≥147
7	Notched impact strength (simply supported beams) Parallel Layer	kJ/m	GB/T5130	≥8.8	≥6.8
8	Parallel layerwise insulation resistance After immersion in water	Ω	GB/T5130	≥1.0×10	-
9	Parallel layer breakdown voltage In transformer oil at (90+2)°C	kV	GB/T5130	≥10	-
10	Vertical laminar electrical strength In transformer oil at (90+2)°C	kV/mm	GB/T5130	Refer to Table4	-

Table 2:Water absorption of phenolic cotton cloth laminate

Average thickness(mm)	absorbency(mg)	Average thickness(mm)	absorbency(mg)	Average thickness(mm)	absorbency(mg)
0.8	≤201	3.0	≤249	12.0	≤336
1.0	≤206	4.0	≤262	14.0	≤354
1.2	≤211	5.0	≤275	16.0	≤371
1.6	≤220	6.0	≤284	20.0	≤406
2.0	≤229	8.0	≤301	25.0	≤450
2.5	≤239	10.0	≤319	One-sided processing to 22.5	≤540

Table 3:Water absorption of phenolic cotton cloth laminate

Average thickness(mm)	absorbency(mg)	Average thickness(mm)	absorbency(mg)	Average thickness(mm)	absorbency(mg)
0.4	≤186	2.0	≤229	10	≤319
0.5	≤190	2.5	≤239	12	≤336
0.6	≤194	3.0	≤249	14	≤354
0.8	≤201	4.0	≤262	16	≤371
1.0	≤206	5.0	≤275	20	≤406
1.2	≤211	6.0	≤284	25	≤450
1.6	≤220	8.0	≤301	One-sided processing to 22.5	≤540

Table 4:Electrical strength of phenolic cotton fabric laminates

Average thickness(mm)	Electrical Strength(kV/mm)	Average thickness(mm)	Electrical Strength(kV/mm)	Average thickness(mm)	Electrical Strength(kV/mm)
0.8	≥0.89	1.6	≥0.72	2.6	≥0.56
0.9	≥0.84	1.8	≥0.69	2.8	≥0.53
1.0	≥0.82	2.0	≥0.65	3.0	≥0.50
1.2	≥0.80	2.2	≥0.61
1.4	≥0.76	2.4	≥0.58

Technical Features: Product Safety Control

Quality Assurance Process:

• Raw fabric assessment and certification
• In-process observing amid lamination
• Final item electrical testing at ≥15kV/mm
• Heat diversion temperature confirmation at ≥145℃
• Surface quality assessment for defects

Safety Specifications:

• Non-toxic phenolic gum formulation
• Low smoke era amid warm exposure
• Stable execution in oil-immersed applications
• Consistent electrical properties over thickness variations

Product Applications

Electrical Industry Applications

• Transformer cover sheets for control dissemination systems
• Switchgear components requiring tall dielectric strength
• Electrical board backing materials

Mechanical Engineering Solutions

• Machine instrument vibration damping shims for exactness equipment
• Bearing underpins in high-vibration environments
• Structural components requiring oil resistance

Specialized Industrial Uses

• Oil-immersed transformer cover components
• Chemical handling gear parts
• Automotive electrical cover applications

These Fabric Based Phenolic Laminates exceed expectations in situations where conventional materials fall flat, giving solid execution over assorted mechanical sectors.

OEM Service

We offer comprehensive OEM fabricating administrations custom fitted to your particular necessities. Our designing group works closely with you to create custom definitions, measurements, and execution characteristics. Whether you require special thickness details, extraordinary surface medicines, or altered electrical properties, we can oblige your extend needs.

Custom Services Include:

• Modified gum formulations
• Special dimensional requirements
• Custom color matching
• Performance optimization for particular applications

Certification

FAQ

Q: What thickness options are available for phenolic cotton cloth boards?

A: We offer thicknesses from 2mm to 100mm to accommodate various application requirements.

Q: Can these laminates operate in transformer oil environments?

A: Yes, our product are specifically designed for stable operation in transformer oil with excellent chemical compatibility.

Q: What is the commonplace lead time for standard sizes?

A: Standard measurements are ordinarily accessible for quick shipment from our inventory.

Q: Do you offer specialized bolster for fabric selection?

A: Our specialized group gives comprehensive application back to offer assistance you select the ideal review and specifications.

Q: What quality documentation do you provide?

A: Each shipment includes detailed test certificates verifying electrical, mechanical, and thermal properties.

Contact Us

Ready to discuss your Fabric Based Phenolic Laminates requirements? Our specialized pros are here to offer assistance you select the culminate arrangement for your application needs. Contact us nowadays for point by point determinations, custom cites, or specialized consultation.

Email: info@jhd-material.com

Let us offer assistance you discover the perfect phenolic cover arrangement for your another venture. Our experienced group guarantees you get materials that meet your correct execution necessities whereas keeping up competitive estimating and solid conveyance plans.